High heat flux and ambient temperature affect the quality of an industrial laser. Chillers provide a powerful cooling capacity to prevent damage to the system’s beam and other critical components. They maintain the machine’s condition for its movements to remain precise, so they play an important role in many commercial processes. If you’re wondering how they function and how they aid business operations, here’s what you need to know.
How They Work
Laser systems require transforming electrical energy into light, which leads to heat buildup. To maintain an optimal temperature, engineers use chillers that cool down a machine’s components. These units operate on different refrigeration cycles, depending on their condensers.
Air Condenser
Many engineers prefer this since the refrigeration cycle runs without any additional source. It transfers the waste heat to the environment, so it serves another purpose by keeping the indoors warm during winter.
Water Condenser
It needs an existing water network where it’ll discharge the waste heat. With it, the system can operate independently from the ambient temperature.
Another important component of chillers is their coolant, which regulates temperature. It has different types, but water is the simplest and most common. To prevent corrosion and algae growth, it’s usually treated with chemicals. Meanwhile, H2O glycol is more advisable if the machines are exposed to freezing environments.
How They’re Applied
Industrial chillers are crucial in many businesses. Here are some of them:
Manufacturing
This industry involves cutting different materials, such as steel and plastics. But, the beam’s quality will decrease when lasers become too hot. Cooling units prevent this problem so operations won’t be interrupted and products will remain in good condition.
Additive manufacturing processes, like 3D printing, also use laser technology for high accuracy. The machines will be less precise when they overheat, so they need chillers for a suitable temperature.
Food Processing
Part of food processing is piercing holes in the packaging. But, they can be too large if the beams are too hot, especially if the covering is made of plastic. To ensure that the wrapping won’t be damaged, factories use industrial cooling units.
Medicine
Medical lasers are used for various diagnoses and treatments, ranging from dental operations to plastic surgery. They should remain in ideal temperature for their beams to maintain optimal quality, so cooling systems are needed to remove their excess heat.
Various industries need laser chillers Manufacturers produce a wide range of designs for different business needs. Whether you’re venturing in welding or 3D printing, there are units that will meet your mechanical operations and ensure that your products will remain in their best condition.
